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Technical Information



Striving to Become the Best Production Factory in the World  Cultivating Creativity Onsite

At Tsugawa, craftsmanship has been passed down from generation to generation for more than 50 years since the Company was established. As globalization advances and the world’s borders disappear, the social environment is changing to become more complex, and it has an impact on the markets and lifestyle as well.
In its long history in the production business, the Company has faced many issues and responded to changes in the social environment, such as responding to the need to adopt the small lot production of various items, the handing down of sophisticated skills and measures to address the aging society.

Tsugawa will continue to focus on craftsmanship, and conduct research on production thoroughly in Japan to provide its unique technology and related services.

 

We have not updated in English since 2007/9/22. 

 Please refer to the Technical Information in Japanese site.

* Scope of Disclosure A: Samples only. No technical outline is disclosed.
  B: Some samples and technical outlines can be viewed at our factory.
  C: Our technical outline will be available on our website.
  : Our technical outline is available on our website.

NO Processing techniques Technical details *
1 Improvement in die wire processing Die sharing for wire processing enables large sizes to be processed. A
2 The non-use of UV in program form Eliminates unnecessary movement and takes the shortest distance during processing, helping to save time B
3 Standard (die chart) specific software Automatically creates the standards and develops databases for the die master B
4 Laser machine Prevents spattering (hairs) when piercing A
5 Processing of square-shaped pipes Performs square bending with a bender (four processes using a dedicated die)
6 Non-burning welder Prevents oxidation by shielding the welded portions with argon gas
7 Flat caulking of rivets Presses the convex portions of flare rivets during flat-pressing die production
8 Usage of laser welding Uses laser welding that features less distortion to prevent burning the surface C
9 Non-warping punching No warping when punching many holes with NCT B
10 QCD with mechanical clamp QCD equipment for pressing B
11 Deep bending bender Scoops out the upper frame of the bender C
12 Illuminated caulking alignment Laser light-emitting equipment for centering during press caulking B
13 FP dowel   C
14 PEGA/EMPG automatic conversion   B
15 Software to change the number of NCT processes   B
16 Non-burning spot marks Uses nitrogen gas
17 caulting mold for fasteners
18 Use on treated materials in the Fladder The processing method planes the treated surface of materials to a minimum and removes burrs.
19 atling drawing Enables punching after drawing C
20 Caulking with a spot machine Caulks a 2 to 3 mm stainless steel product with M6 and suchlike using an air spot machine C
21 Processing method for deep bending Bends using grooves for angled step bending, without impacting the machine C
22 Flat caulking of rivets Presses the convex portions of flare rivets for flat-pressing die production C
23 Reduction in the amount of disassembly work Puru Puru-kun C
24 NCT processing Attaches tapes to the edge of double-sided vinyl materials to prevent them from peeling C
25 High-spin caulking   C
26 Astro Produces grippers (Refer to catalogs) C
27 Astro Moves a button for transport C
28 The spot welding machine to meet depth. The new machine improved the former multi setup spot machine’s problems totally
29 MY spot Moves a switch for the H gun C
30 MY spot Installs a counter C
31 Insert molding Prevents deviation when molding the edge of inserts C
32 Choko Mage-kun Bending similar to pressing C
33 Gatling Press Center APO3048S  Here are samples of processing.
34 3D laser machine
 Here are samples of processing.

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